Tree Fruits

GP Graders are Australia’s largest and most reputable supplier of grading and packing machinery for apples, citrus fruits and stone fruit. GP Graders has always been at the forefront of apple, citrus fruits and stone fruit grading. We have worked very closely for many years with our customers and business partners to ensure we continue to meet our customers’ needs as they change with the marketplace.

Digital cameras take photos of each apple, citrus fruits and stone fruit as it rotates within the grading cup and the computer program uses algorithms to grade each fruit. Tree fruits are graded according to weight, colour, optical size and quality, including hail damage, black spot, russet, stem punctures limb rub, sunburn, bird pecks, poor colour and a variety of other defects.

TECHNOLOGY

WEIGHT SEPARATION

Weight can be measured of every single fruit on a cup and roller system with built-in weighing system. Accurate weights (less than 1 gram) are possible, even at high speed (up to 14 cups/second). The system automatically corrects the weight by taking into account factors such as temperature differences and dust accumulation throughout the day.

This guarantees the most reliable data for the best results!
WEIGHT SEPARATION - Tree Fruits

SIZE SEPARATION

Our grading technology measures properties of every fruit, for which the contour and stem connection of the product is used. The fruit is rotated under the camera and multiple images are taken of the same product, increasing the accuracy of the measurements by viewing the product from various angles. Our grading machines measure the diameter, length, curvature and surface area as well as determining defects in shape.

Our software can measure up to 14 apples per second with an accuracy of 0.1mm!
SIZE SEPARATION - Tree Fruits

COLOUR SEPARATION

The color of the fruit is highly representative of the quality and ripeness of the fruit. Using the color module of our technology, you can – based on live feedback from the HD cameras – determine the color on which you want to grade the fruit (for example, the percentage of blush on an apple). Images from multiple cameras at various angles can be combined in order to view the entire surface. The characteristics of the apple, therefore, are calculated based on as much information as possible. Ultrafine color separations are obtained through our intuitive software that enables operators to quickly create or modify color spectra.

INTERNAL QUALITY DEFECT SORTING

GP Graders internal quality solution utilizes transmittance technology to assess the internal quality of apples. The system’s unique light projection capabilities enables light to pass through the apple while corresponding sensors take up multiple measurements as the apple travels through the sensing area. By capturing and analyzing the spectral data (i.e., frequency and intensity) associated with the light coming out of the apple, the composition can be determined. For example, the frequency and intensity of the light passing through a “bad” apple is different than that of a “good” apple.

The internal quality system detects internal browning, water core and other internal defects. Testing and operating results have proven that our internal quality performance is superior to the competition and performs well on apples regardless of size or variety.

Most importantly, GP Graders external and internal quality solutions help improve the quality and consistency of the packed apples while significantly decreasing manual sorting costs.
INTERNAL QUALITY DEFECT SORTING - Tree Fruits

EXTERNAL QUALITY DEFECT SORTING

How many rotten spots does an apple have? What percentage of the apple is rotten – and what is the most rotten spot?

In order to determine some properties of the fruit, the color module alone is not enough. Shape and context are important for determining and distinguishing characteristics such as the crown, stem, molds, bruises and scratches. Our grading technology allows customers to quickly establish “variety specific” grading parameters that provide consistent detection of the most prevalent external defects (i.e., bruises, limb rub, russet, bird peck, sunburn, bitter pit, flecking and punctures). Once the defects are identified, our grading software sorts the apples into various grades (i.e., premium, second, peeler, cull, etc.) based upon threshold values established for defect severity, count or area.


EXTERNAL QUALITY DEFECT SORTING - Tree Fruits

WHY CHOOSE GP TREE FRUITS GRADING MACHINERY?

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SUPERIOR CAMERA TECHNOLOGY

Sorts apples and pears by weight, colour, diameter and defects for greater market prices and reduced sorting costs.
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FAST

Each lane moves at speeds of up to XX units per second allowing high productivity while maintaining grading accuracy.
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GENTLE

So that your product retains its high quality and high value.
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ACCURATE

Digital weighing system ensures consistent accuracy with extremely low variance- providing weight accuracy to within +/- 2 gram.
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REMOVES DEFECTS

Digital cameras identify defects including hail damage, black spot, bird pecks, stem punctures and sunburn.
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COST EFFECTIVE

Reduce or eliminate manual process to automated ones, drives down costs through improved efficiency.

OUR MACHINES IN ACTION